PRODUCT DESCRIPTION
Aluminum honeycomb core panel is also a composite material that can be used for a wide variety of applications from the transport industry to architecture, and has fantastic properties such as extraordinary flatness, a large variety of colours, and high formability.
The product's aluminium honeycomb core gives the composite panel a high rigidity and an extremely low weight. Aluloyal® therefore has a definite advantage when it comes to projects with high demands on material stiffness – such as façade cladding or roofing where it will be exposed to an extremely high wind load, or for large self-supporting roofs.
Aluloyal® – the first lightweight panel that is a bond for life!
ALUMINUM HONEYCOMB CORE PANEL PROPERTIES
Unlike conventional honeycomb composite panels, the system components of Aluminum honeycomb CORE panel are bonded in a continuous process. The material does not become brittle-hard but shows tough and resilient properties and excellent peel strength – the basis for a high product quality. Planners, architects, and designers opt for Aluminum honeycomb panel because it combines high mechanical properties – such as the tensile strength of the cover sheets – with outstanding processing and aesthetic features.
Thanks to continuous production process, large size panels up to the lengths of 9m are possible with extraordinary flatness. Aluminum honeycomb panel can be easily fabricated with perfect details using ordinary tools. Hence a great variety of applications are possible. It is this characteristic which truly make Aluminum honeycomb panel the ideal choice – not just for outdoor applications such as façade cladding, roofing, balconies, and shelters – but also for interior design such as creative ceilings.
In addition to its low weight and perfect flatness, Aluminum honeycomb panel shows excellent weathering resistance. When it comes to surface finishing, only the highest quality lacquering systems with optimum resistance to weather and industrial pollution are used.
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THICKNESS |
ENTITY |
6mm |
10mm |
15mm |
20mm |
25mm |
30mm |
|
Thickness of front sheet |
[mm] |
1.0 |
1.0 |
1.0 |
1.0 |
1.0 |
1.0 |
|
Thickness of back sheet |
[mm] |
0.5 |
0.5 |
1.0 |
1.0 |
1.0 |
1.0 |
|
Weight |
[kg/m²] |
4.7 |
5.0 |
6.7 |
7.0 |
7.3 |
7.6 |
SPECIFICATION:
Structure
H: total thickness 30MM
d1: thickness of Al front sheet 1MM
d2: thickness of Al back sheet 1MM
Surface treatment:
1.exterior aluminum KYNAR 500 fluorocarbon paint,thickness ≧40Um,compliant with AAMA2605 specification
2.Aluminum honeycomb panel structure
(1).aluminum facing sheet ASTMB209,aluminum association specification(3003-h24/3105-h24 for painted finishes)(5005-h34 for anodized finishes)
(2). aluminum lining sheetsASTMB209,aluminum association specification(3003-h24/3105-h24 for painted finishes)(5005-h34 for anodized finishes)
(3)Core material :aluminum honeycomb structure forming hexagonal cell when expanded.
A.cell thickness :adjustable as per requirement such as 12mm 20mm or 25mm.
B.Wall thickness 0.04mm
C.Unit size:1/4 inch
D.The cell wall should be perforated
(4)Adhesive :two-component 100% solid adhesive recommended by manufacturer.designed specifically for laminating wall panels
A.The adhesive should produce a semi-elastic bond that is resistant to heat, cold and moisture
B.Applicable temperature range :-40℃ to 80℃
PRODUCTS RANGE
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Standard colours platinum white (~ RAL 9003) and mill finish |
|
|
Thickness |
6 mm, 10 mm, 15 mm, 20 mm, 25 mm |
|
Width |
1250 mm, 1500 mm |
|
Length |
2500 mm, 5150 mm, 6250 mm |
|
Special thickness |
5.5 – 50 mm on request |
|
Special Width |
up to 1500 on request |
|
Special Length |
On request |
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One side coil coated lacquer finish |
|
|
Thickness |
6 mm, 10 mm, 15 mm, 20 mm, 25 mm |
|
Width |
1250 mm, 1500 mm |
|
Length |
2000 – 9000 mm |
|
Dimensional Tolerances |
||
|
Thickness |
±0.2 mm |
|
|
Width |
-0 / +4 mm |
|
|
Lengths |
2000 – 4000 mm |
-0 / +4 mm |
|
Lengths |
4001 – 9000 mm |
-0 / +6 mm |
TECHNICAL DATA
|
THICKNESS |
CODE |
UNIT |
6MM |
10MM |
15MM |
20MM |
25MM |
|
Front Sheet |
[mm] |
1.0 |
|||||
|
Back Sheet |
[mm] |
0.5 |
0.5 |
1.0 |
1.0 |
1.0 |
|
|
Weight |
[kg/m²] |
4.7 |
5.0 |
6.7 |
7.0 |
7.3 |
|
|
TECHNICAL PROPERTIES |
CODE |
UNIT |
6MM |
10MM |
15MM |
20MM |
25MM |
|
Section modulus |
W |
[cm³/m] |
2.6 |
4.6 |
14 |
19 |
24 |
|
Rigidity |
E·J |
[kNcm²/m] |
7.100 |
21.900 |
75.500 |
138.900 |
221.600 |
|
Alloy of Aluminium Sheets |
H22/H42 |
EN AW-3XXX/5XXX |
|||||
|
Temper of Aluminium Sheets |
ASTM B209-04 |
EN AW-3XXX/5XXX |
|||||
|
Modulus of Elasticity |
[N/mm²] |
70.000 |
|||||
|
Tensile Strength of Aluminium |
[N/mm²] |
Rm ≥ 125 |
|||||
|
0.2 % Proof Stress |
[N/mm²] |
Rp0,2 ≥ 80 |
|||||
|
Elongation |
[%] |
A50 ≥ 5 |
|||||
|
Linear Thermal Expansion |
2.4 mm/m at 100ºC temperature difference |
||||||
|
SURFACE |
CODE |
UNIT |
6MM |
10MM |
15MM |
20MM |
25MM |
|
Coating |
PVDF/FEVE/HDP/MILL FINISH |
||||||
|
Gloos Levels |
ASTM D523 |
[%] |
25-80 |
||||
|
Pencil Hardness |
ECCA-T4 |
HB-F |
|||||
|
ACOUSTICAL PROPERTIES |
CODE |
UNIT |
6MM |
10MM |
15MM |
20MM |
25MM |
|
Sound Absorption Factor |
αs |
0.05-0.07 |
|||||
|
Airborne sound insulation index (acc. to ISO 717-1, ISO 140-3) |
21-25 |
||||||
|
THERMAL PROPERTIES |
CODE |
UNIT |
6MM |
10MM |
15MM |
20MM |
25MM |
|
Thermal conductivity (regarding total thickness, incl. cover sheets) |
[W/mK] |
0.95 |
1.35 |
1.35 |
2.25 |
2.70 |
|
|
Thermal resistance |
[m²K/W] |
0.0063 |
0.0074 |
0.0084 |
0.0089 |
0.0093 |
|
|
Temperature Resistance |
[ºC] |
-40 to +80 |
|||||
WIND LOAD AND PERMISSIBLE PANEL SIZES
The diagrams indicate the available range of panel thickness and permissible range lengths at a given panel width (1250 or 1500 mm), depending on the loads applied.
The diagrams apply to panels supported on four sides (corners fixed). Dimensional values for other systems are available on request.
ALUMINUM HONEYCOMB PANEL PROCESS
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|
|
|
|
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Cutting |
Folding |
Routing |
Bending |
Panel Edgings |
|
|
|
|
|
|
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Pressing |
Drilling |
Jointing |
Bonding |
Lacquering |
|
Item |
Standard Specification and Parameter |
|
Specification |
Overall Thickness:3,5,6,8,10, 12, 15, 20, 25,30 mm |
|
Width ≤ 1500 mm ( Other width can be negotiated) |
|
|
Length ≤ 10000 mm ( Other width can be negotiated) |
|
|
Front Panel |
Material: High grade aluminum alloy (3003,5005, 5754, AA1100) |
|
Thickness ≥ 1.0 mm(curtain wall panel's standard); ≥ 0.7 mm(nonstandard) |
|
|
Core Materials |
Material : High grade aluminum alloy (3003,5005, 5754) |
|
Back Panel |
Thickness ≥ 0.7 mm(standard) ; ≥ 0.5 mm(standard) |
|
Binder |
Two-component high-temperature curing polyurethane adhesive of fuller hot melt adhesive membrane. |
|
Treatment |
Roller coating/ Anodized oxidation/ Powder coating/ PVDF coating |
|
Color |
Plain colored, metallic color, wooden etc.. |
|
Density |
5.0-7.5 kg/ m2 |
|
Fireproof Performance |
A2 (GB8624-2012) |
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