Products Description
Aluminum honeycomb panel for clean room is a high-performance composite material specially designed for clean room environments (such as Class 1-10000 clean rooms). It integrates the advantages of ultra-light weight, high rigidity, easy cleaning and dust-free performance, and is widely used in the walls, ceilings, partitions and other parts of clean rooms in electronics, pharmaceuticals, food, semiconductor and other industries.
I. Core Structure & Material (Clean Room Special)
Panel: 0.6–1.2mm high-quality aluminum alloy (3003/5005/6061 series), surface treated with electrostatic powder coating or fluorocarbon coating (PVDF). The coating is smooth, non-porous, non-dusting, and resistant to corrosion, acid and alkali, which meets the dust-free requirements of clean rooms.
Honeycomb Core: Hexagonal aluminum honeycomb core (3003 aluminum foil), thickness 15–50mm optional, cell size 6/10mm. The closed-cell structure avoids dust accumulation inside the panel and ensures the overall cleanliness of the clean room.
Backboard: 0.5–1.0mm aluminum alloy, tightly bonded with the honeycomb core using high-temperature resistant, non-toxic and odorless structural adhesive. The adhesive meets food-grade and pharmaceutical-grade environmental protection standards, no volatile harmful substances.
Sealing Treatment: The edges of the panel are sealed with special sealant, which is dust-proof, moisture-proof and air-tight, preventing dust and impurities from entering the honeycomb core and affecting the clean level.
II. Key Properties (Adapt to Clean Room Requirements)
Dust-free & Easy to Clean: The smooth and non-porous surface does not absorb dust, and can be cleaned with neutral detergent or disinfectant, which is convenient to maintain the cleanliness of the clean room and meets the GMP and ISO clean standards.
Ultra-light & High Rigidity: Light weight (30–45kg/㎡) reduces the load of the building structure, while high rigidity and good flatness prevent deformation, ensuring the integrity of the clean room enclosure and avoiding dust accumulation caused by gaps.
Corrosion & Mildew Resistant: The surface coating and aluminum material have strong corrosion resistance, which can resist the erosion of chemical disinfectants and cleaning agents commonly used in clean rooms, and is not easy to mildew, ensuring long-term stable use in humid or corrosive environments.
Fireproof & Eco-friendly: Class A2 fire resistance, non-combustible, no toxic fumes when burning, formaldehyde-free, 100% recyclable, complying with the environmental protection and fire safety requirements of clean room projects.
Sound & Heat Insulation: The closed-cell honeycomb structure has good sound insulation and thermal insulation effects, which can reduce the noise of equipment in the clean room and maintain a stable indoor temperature, creating a comfortable and quiet production environment.
III. Typical Specifications
Total Thickness: 15/20/25/30/50mm (customizable according to clean room height and load requirements)
Panel Thickness: 0.6/0.8/1.0/1.2mm
Honeycomb Core: 3003 aluminum foil, cell size 6/10mm
Standard Size: 1200×2400mm, 1200×3000mm (customizable size available)
Surface Treatment: Electrostatic powder coating (matte/half-matte), fluorocarbon coating (PVDF)
Clean Level Adaptation: Class 1–10000 clean rooms
Fire Rating: Class A2
Adhesive: Food-grade, non-toxic structural adhesive
IV. Application Scenarios
Electronics Industry: Clean rooms for semiconductor manufacturing, LCD/LED production, electronic component assembly, where dust-free and anti-static performance is required.
Pharmaceutical Industry: GMP clean rooms for drug production, laboratory, sterile workshop, where non-toxic, corrosion-resistant and easy-to-disinfect properties are needed.
Food Industry: Clean workshops for food processing, packaging, where hygiene, dust-free and mildew-resistant requirements are strict.
Other Fields: Clean rooms for aerospace, medical equipment, precision instrument manufacturing, and bioengineering.
V. Installation & Maintenance Guidelines
Installation must be carried out in a clean environment that meets the clean level requirements, and construction personnel must wear clean work clothes to avoid dust pollution during installation.
The connection between panels should be tight, and the gap should be sealed with special clean room sealant to ensure air tightness and prevent dust from entering.
Clean the panel surface regularly with neutral detergent and soft cloth, avoid using abrasive cleaners or sharp tools to prevent scratching the surface coating.
Avoid collision and impact during transportation and installation to prevent damage to the panel and affect the clean performance.
For long-term use, regularly check the sealing performance of the panel edges and the integrity of the surface coating, and maintain or replace in time if there is any damage.
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