How To Cut Aluminum Composite Panel

Nov 01, 2026

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Aluminum composite panels (ACM / ACP) can be processed with common woodworking and metal fabrication tools.

Utility knife (score & snap) - best for thin 3–4 mm panels, simple straight cuts on site. Score repeatedly along the line then bend and snap.

Circular saw / panel saw - for long straight cuts. Use sharp carbide fine-tooth blade for aluminum/composite. Clamp the panel firmly and feed slowly to reduce heat.

Jigsaw - suitable for curves, openings and irregular shapes, use fine-tooth bi-metal blade.

CNC router - highest accuracy, ideal for bulk production, V-grooving for bending.

Key notes:

Leave the protective film during cutting to protect PVDF / PE coating.

Excessive heat melts the polyethylene core, so avoid forcing the blade.

Smooth burrs with fine sandpaper or file after cutting.

Laser cutting is NOT recommended for ACM panels.

grooving

 

 

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